How to identify opportunities? Using a Real-time locating system

Due to an ever-changing environment, businesses seek to remain constantly agile to respond to this dynamic - technology changes, customer demands shift, and competitors enter the market. 'Being agile' means looking for ways to innovate, evolve and improve, resulting in higher-quality products & services that can be designed, developed and distributed in increasingly cost-efficient ways. Process improvement plans help businesses spot areas for potential improvement and develop strategies for implementation and define measures of success.

Continuous improvement plans will eventually result in workplace efficiency and engaged employees, more efficient operations, better communication involvement, increased innovation, and better customer service. For instance, inefficient processes are highly disruptive for employees, lead to frustration, and cause employees' morale to decline.

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Real-time locating: How to increase tyre output with IIOT

The shop floor logistics necessary are complex and prone to human errors. Getting the right material, to the right tire building machine, at the right time can be a hassle. Manual bar code scans are still common practice, yet outdated, costly and not well suited for a First Expired First Out (FEFO) based production.

It is common practice in tyre manufacturing to load raw materials onto material carriers (or bobbins) at the so-called cutting machines, to store these carriers in storage locations and to transport the right carriers to the staging area of a tire building machine where the right carriers need to get inserted into the matching slots of a tire building machine.

Any IIoT based solution must focus on the whole process from loading raw material onto a material carrier (or bobbin), managing the storage and staging areas, as well as the insertion of carriers into the tyre building machine. An efficient real-time locating system solves all these issues.

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Shop Floor Layout Optimization using a Real-time Locating system

With an increasing degree of digitalisation in the manufacturing area, data become available for process monitoring, analysis, and optimisation. There are many spots where analytics can improve a factory's overall performance, such as uncovering bottlenecks and anomalies.

A factory's layout is a crucial factor in optimising the productivity of production lines. This optimisation mainly comprises the machine tools' positions concerning places where supply goods are being delivered and other tools are stationed. Keeping enough material close to the operations will lower storage and shorter the movement of material. The material handling can be improved by either better utilising the current system or reducing the necessary steps such as using forklifts, automated handling equipment and lifting aids for manual handling.

How to Implement Process Improvement

Process improvement is the systematic reevaluation and redesign of business processes to achieve progress in performance and involves the identification of opportunities for improvement, the implementation of improvements, and the measurement of results.

A real-time locating system provides you with the necessary data to test and evaluate your process improvements.

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How to increase tire output in production plants

In order to reduce production cost, tire manufacturers must increase machine utilization, reduce scrap of raw materials, eliminate production errors of the final product and increase labour productivity.

Any IIoT based solution must focus on the whole process from loading raw material onto a material carrier (or bobbin), managing the storage and staging areas, as well as the insertion of carriers into the tire building machine. That's where a real-time locating system becomes interesting.

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Real-time locating leads to an efficient vehicle yard management

Cars start the process getting registered in the ERP. In most cases this registration is done manually by scanning a label on the car. The ERP defines the right parking space to ensure an optimized routing for the following processes. Every time the car is moved, the new position needs to be reported to the ERP. The same booking is required if a work order is finished. This is not just time consuming; it is also a manual process and a potential source for human errors.

Nearly every process step in the entire chain needs to be reported. Every wrong or missing booking leads to delays in the process flow. In addition, identifying the right car or parking spot on a snowy parking space can be really tough, such as picking up the correct white car in a parking lot full of white cars.

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How a real-time locating system improves efficiency in the automotive sector

Car manufacturers are constantly looking for solutions to improve their processes (like locating vehicles in the production yard). Improvements of these processes include higher efficiency and productivity, more transparency and of course higher profits.

In many areas of the automotive industry digitisation has arrived. Modern IT infrastructures, technologies like barcode or RFID seem top of mind. Those technologies made their way into the production, warehouses and logistics, however there are more challenges to be found in the automotive industry.

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Asset Tracking: RTLS, RFID and Software

Expensive manufacturing equipment is the backbone of manufacturing facilities. As a result, managers want a clear picture of the equipment inventory and utilisation to secure efficiency and uptime. Moreover, with increasing competition, attaining lean, proper processes is the industry's ultimate goal. Therefore, manufacturers require accuracy in handling work-in-process and identifying each object in a process flow while keeping stock at a minimum to keep operating costs low.

As a business that relies on the availability of its high-value assets to generate revenue, you comprehend the significance of asset tracking and effective inventory management. Whether stock, tools, IT devices, vehicles, or even employees, it is vital to your plant's productivity.

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Locating vehicles in the car park - automatically

There is a haystack, and then there is a needle. You don't need to hear more to understand the challenge of giant car terminals, aren't you? Several thousand vehicles, parked in lines and rows, polished and clean, advertised by second-hand car dealers. Cars waiting to get visited and picked up by future buyers, the valuable, vacant space replenished as soon as possible. Space is money, and so time is. A car dealer's yard is a place of continuous movement.

A real-time locating system assists you.

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Real-time locating system and asset tracking

Every car needs some customisation, even after leaving the conveyor belt. Several tasks are performed outside in the factory's yard and must be documented to ensure quality and best customer experience. The missing link between the single car and the ERP system is Asset Agent to make real-time progress visible: A real-time locating system that can track assets.

Asset Agent provides the visibility to run your operations efficiently. Process bottlenecks, fewer errors, higher quality, better resource planning are just a few benefits of using Asset Agent in car-customising processes in the yard.

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Implementing a Real Time Locating System: 14 Things to consider

Integrating a real-time locating system into your manufacturing landscape can be highly complex and investment in this area should be thoroughly researched. Like any other investment in your company, the implementation of an RTLS system must be justified. To make a reasonable decision, your company must be clear on the benefits and the technology behind the system. This awareness creates the foundation for a successful implementation of hardware and software. We have provided a list of questions for you to simplify the decision-making process when wanting to employ a real-time locating system

Integrating a Real-time Locating System and RFID

A Real-Time Locating System (RTLS) enables you to locate and track assets or people. With this data in your hand, you can also manage, analyse and leverage data improving and controlling processes in your production line.

Many industries benefit already from the possibilities of RTLS, not only conventional industries like tyre manufacturers or automotive, optimising production and eventually saving money, time, and resources and avoiding accidents.