Underground mines move broken rock using belt conveyors, chain conveyors, shuttle cars, rail, hoists and mobile loading equipment. Belt conveyors suit sustained flows over established routes, whereas mobile equipment serves changing production headings. Selection depends on throughput, particle size, gradients, development layout and available infrastructure. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
A belt conveyor uses a continuous belt supported by idlers and driven by pulleys to carry ore between loading and discharge points. Tensioning devices maintain traction and belt geometry. Transfer chutes direct material onto the belt, while scrapers remove residual carryback after discharge. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
A transfer chute guides falling ore from a feeder or conveyor onto the next belt. Good geometry limits drop height, directs flow centrally and avoids abrupt changes in direction. Rock boxes and suitable liners reduce wear, while enclosures and extraction systems limit dust released during impact. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Underground crushers reduce large run-of-mine fragments to sizes that downstream conveyors can accept. A dump pocket and feeder regulate the incoming flow, while a discharge conveyor removes crushed product. The installation must account for bridging, dust, maintenance access and safe isolation of both the crusher and adjacent equipment. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. ref
Effective dust controls combine enclosed transfer points, suitable skirting, belt cleaning, wet suppression and local exhaust ventilation. Controls are selected according to material moisture, particle size, airflow and transfer geometry. Preventing spillage and carryback also reduces the need for manual cleanup in exposed areas. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Belt cleaners remove fine material that adheres after discharge, preventing carryback from falling at return idlers. Primary and secondary scrapers can be combined where the ore is sticky or dusty. Their effectiveness depends on blade condition, contact pressure, belt speed and safe maintenance access. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Sensors can detect belt misalignment, speed loss, chute blockage and abnormal equipment conditions. Interlocks coordinate conveyor starts and stops so upstream equipment does not continue feeding a failed downstream belt. Emergency stops and restart controls form a separate essential layer of protection for workers. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Conveyor drives provide the torque needed to accelerate and transport the loaded belt. Braking and holdback arrangements control movement when power is removed, particularly on inclined installations. Their design must account for starting loads, potential rollback, material inertia and the consequences of a sudden stop. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
High-capacity conveyors need adequate belt width, speed, drive power and reliable loading arrangements. The system should be sized around realistic peak feed rates rather than annual averages alone. Transfer stations, discharge capacity and maintenance availability often determine whether the theoretical conveyor capacity can be achieved. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Connected conveyors send status, alarms and operational measurements to supervisory systems through industrial communication networks. Data can support remote supervision, planned maintenance and coordination with crushers or loading equipment. Network failure must not disable essential local protective functions, and remote commands require clear authorization and status confirmation. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Fixed conveyors serve established haulage routes with relatively stable geometry. Extensible systems can add belt length as the production face advances, reducing repeated material transfers. The latter require careful management of belt storage, alignment, take-up tension and safe installation during development. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Automated conveying uses instrumentation and control logic to sequence starts, adjust feed and respond to equipment faults. Manual supervision remains important for inspections, unusual operating conditions and recovery after stoppages. Automation should reduce routine intervention without allowing unexpected startup or bypassing established isolation procedures. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Bulk density, lump size, abrasiveness, moisture and stickiness influence conveyor sizing and component selection. Coarse rock requires impact-resistant loading arrangements, while fine dry material increases dust-control demands. A design that ignores material variability may suffer chronic blockages, belt damage or excessive spillage. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Energy demand depends on material mass, lift, friction, belt speed and the efficiency of motors and drives. Reducing unnecessary running, maintaining idlers and matching throughput to the process can improve efficiency. Any energy optimization must preserve adequate stopping performance and safe operating margins. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
Condition monitoring can observe bearing temperature, vibration, motor current, belt speed and misalignment trends. Maintenance teams use these signals to identify developing faults before an unplanned shutdown. Sensors complement rather than replace physical inspections of guards, structures, belt condition and transfer areas. In underground settings, the decision must account for restricted space, ventilation arrangements and difficult access to equipment. Engineers should examine the complete route rather than optimize an individual machine in isolation. Commissioning should test representative loads, not merely confirm that an empty system can run. A practical design also provides safe access for inspection and replacement of wear components. Performance assumptions need regular review as production moves deeper or material characteristics change. The mine should define acceptance criteria for throughput, maintainability and failure response before installation. Those criteria make later changes easier to evaluate and help prevent incompatible components being introduced during upgrades. ref
You as the operator of a large mine know best how difficult and stressful it can be to precisely locate your entire workforce in time with the blast schedule. Harsh environments like mines are places where safety matters most. Blocked tunnels, disrupted communication lines and blackouts will make an evacuation a chaotic nightmare even for a well-trained team. Locating employees in a timely manner is crucial.
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Operators coordinate loading, crushing, conveying and storage as a connected material-flow chain. Each transfer has a practical capacity, and an interruption at one stage can restrict the entire route. Dispatch and control-room teams therefore monitor feed rates, bin levels and equipment availability together. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Bottlenecks arise when the capacity or availability of a crusher, feeder, chute or conveyor falls below incoming demand. Oversized rock, poor feed distribution and repeated stoppages can reduce actual throughput. Production teams should distinguish chronic design constraints from temporary operational failures. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Feed rates should remain within the operating limits of the crusher, belt and downstream receiving equipment. Regulated feeding avoids surges that overload transfer points or spill material. Operators should compare belt loading and power trends with upstream production to identify unstable flows. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
A correctly aligned belt carries material centrally and reduces edge damage, spillage and abnormal idler wear. Persistent mistracking often indicates loading imbalance, structural misalignment or damaged components. Adjustments must be made through approved maintenance procedures rather than unsafe contact with moving equipment. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Surge bins and stockpiles temporarily separate the timing of mining, crushing and conveying. They allow upstream production to continue during short downstream interruptions, within storage limits. Their value depends on usable capacity, reliable level measurement and controlled reclaim rates. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Frequent causes include belt damage, failed idlers, drive faults, chute blockages, mistracking and unscheduled cleaning. Downtime analysis should record the failed component, duration, contributing conditions and corrective action. Repeated small stops may create greater production losses than an isolated major breakdown. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Belt scales estimate transported mass by combining belt loading with speed. Operators compare measured tonnes per hour with planned capacity and downstream recovery. Reliable performance evaluation also requires calibration, accounting for empty running and separating scheduled maintenance from unplanned downtime. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Spillage should be prevented primarily through correct loading, chute design, skirting and belt support. Accumulated material creates dust, trip hazards and additional manual handling. Cleanup plans must isolate hazardous equipment and investigate the cause instead of treating repeated spillage as normal housekeeping. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Inspections should follow a risk-based schedule covering belts, pulleys, idlers, guards, emergency stops, structural supports and transfer points. Operators record defects and assign corrective actions according to severity. Access limitations underground make planned shutdown windows and reliable defect reporting particularly important. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Preventive maintenance replaces wear parts and corrects defects before they interrupt production. Work orders should reflect operating hours, material abrasiveness and inspection findings. Maintenance planning must include isolation, spare parts, access equipment and coordination with the mine production schedule. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Conveyor sequences normally consider downstream readiness before upstream material is introduced. Warning systems and local checks protect workers who may be near the equipment. Following a trip, personnel should establish the cause and verify safe conditions before authorizing a restart. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Oversized fragments can bridge chutes, damage belts or block crusher inlets. Mines use grizzlies, breakers, crushing stages and operating rules to keep fragment sizes within design limits. Clearing obstructions is a hazardous nonroutine task that requires isolation and a specific method. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Different ore grades or material types may require separate routes, controlled campaigns or dedicated storage to avoid contamination. Dispatch information and reliable material identification are therefore important at loading and transfer points. Errors can affect plant recovery and create costly rehandling. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Useful indicators include tonnes transported, running availability, utilization, energy per tonne, spillage events and mean time between failures. No single metric captures the entire system. A high running percentage may conceal poor loading, while high throughput may accelerate damage if equipment is overloaded. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Zone-level personnel and equipment awareness can support work planning around crushers, loading bays and conveyor maintenance areas. Control rooms gain better context when coordinating access restrictions and equipment movements. Such information supplements permits, guarding and direct communication; it does not prove a hazardous machine is isolated. The most effective operating approach combines clear responsibilities, reliable measurement and consistent shift handovers. Production and maintenance teams should review recurring disruptions together, because apparently minor problems at transfer points can affect several upstream activities. Where conditions change, revised instructions and equipment settings should be communicated before production resumes. Records should distinguish a temporary workaround from a permanent engineering solution. Decisions must reflect actual mine constraints rather than nominal equipment ratings. Useful records include the operating condition, the people responsible for follow-up and evidence that corrective work was effective. A sustainable improvement removes the source of recurring problems rather than merely resetting alarms. ref
Maintain visibility of all your staff members at all times during operations. Built according to strict industry guidelines and drawing on best practices, Crew Companion enables effective and reliable operations without needing any human interaction in day-to-day situations, as well as emergencies.
Crew Companion by Identec Solutions
Moving belts, pulleys and rollers create entanglement and crushing hazards. Other risks include falling material, electrical energy, stored tension, dust and fire. Controls must cover both routine operation and the less predictable tasks of cleaning, inspection and breakdown recovery. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Fixed or appropriately interlocked guards prevent contact with hazardous pulleys, rollers, chains and drives. Guard selection must consider access for legitimate maintenance without creating an easy route to moving components. Inspections should confirm guards remain installed and effective after repairs. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Stopping a conveyor at its normal control does not guarantee that hazardous energy has been removed. Isolation must address electrical supply, stored belt tension, gravity and connected machinery. Authorized workers apply their isolation controls and verify a safe state before entering danger zones. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
A blocked chute may contain unstable material that can release suddenly when disturbed. Workers must stop feeding, secure relevant equipment and follow a planned clearing method. Reaching into the chute or restarting machinery to dislodge material can expose personnel to crushing and engulfment. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Fire prevention depends on suitable belt materials, controlling friction and overheating, maintaining rollers and drives, and preventing combustible accumulations. Detection and suppression arrangements must suit ventilation conditions and the mine layout. Workers need clear procedures for stopping equipment and withdrawing safely. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Conveyors and transfer points can release respirable coal dust and crystalline silica into underground air. Exposure depends on mineral composition, airflow, material moisture and task location. Enclosures, extraction, suppression and cleaning reduce airborne concentrations, while exposure assessment verifies their effectiveness. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Accessible emergency stops allow a worker to interrupt conveyor movement when danger develops. Pull cords can provide access along extended conveyor runs, while alarms warn of startup. These controls require inspection and functional testing, and must not substitute for isolation during maintenance. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Personnel should use designated bridges, walkways or protected crossings rather than stepping over moving belts. Crossings need suitable clearance, lighting and guarding against contact or falling material. Access routes should remain clear even when material handling operations are at peak production. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Maintenance work zones need clear boundaries, permits where required, verified isolation and coordination with the control room. The plan must account for contractors, adjacent moving equipment and changing access routes. Restart authorization should follow a positive check that tools and personnel are clear. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Cleaning should begin with measures that prevent spillage and dust accumulation. Where manual cleaning is unavoidable, workers need suitable tools, access and isolation from moving equipment. Cleanup methods must avoid placing hands or bodies near rollers, return belts or unstable piles. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Crushers and loading points combine mobile equipment movement, falling rock, noise and dust with machinery hazards. Physical separation, controlled tipping, communication and restricted access reduce exposure. Work procedures should address visibility limits and unexpected material release at hoppers. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
During a conveyor fire or serious mechanical incident, incident commanders need to know which workers may be in affected underground zones. Reliable personnel accounting supports evacuation checks and directs search efforts. Zone data should be reconciled with muster reports, communications and the latest known work assignments. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Dump points and conveyor crossings bring loaders, haulage vehicles and pedestrians into confined spaces. Separation, defined traffic routes, visibility controls and effective warnings reduce interactions. Proximity technologies can support these measures, but require testing against the mine’s specific vehicle and pedestrian scenarios. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Drills reveal whether workers can recognize alarms, stop equipment, leave hazardous areas and report to designated assembly points. Scenarios should include smoke, lost communications and blocked travel routes. Results help supervisors improve procedures and verify that personnel accounting works under pressure. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Prestart checks should confirm that guards, emergency stops, alarms and accessible routes are in acceptable condition. Operators should look for obvious spillage, damaged belts, unusual sounds and unsafe work in progress. Any serious defect requires corrective action before equipment is returned to service. Risk controls should be selected for credible failures, not just normal running conditions. Supervisors need to verify that workers understand access restrictions, isolation boundaries and the consequences of unexpected equipment movement. Contractors and temporary personnel require the same site-specific information. Inspections, incident learning and realistic drills can expose weaknesses that written procedures miss. Safety-critical functions must remain dependable when power, communications or normal supervision are disrupted. Controls must be tested in the location where the hazard exists, including difficult visibility and restricted access. If a safeguard fails or is unavailable, the affected work must stop until an approved alternative is established. ref
Where difficult conditions exist and your nearest exit is kilometres away, Crew Companion is the answer for the safety of your staff: a scalable and customisable personnel monitoring solution specifically designed to meet your organisation’s safety needs in the mining industry. Ensure your underground and open-pit operations are visible and therefore manageable – all in line with the most advanced HSE and business requirements.
Crew Companion by Identec Solutions
Mining Industry:
Underground Mining | Surface and Open-Pit Mining | Hard-Rock Mining | Coal Mining | Metal and Non-Metal Mining | The Mining Lifecycle | Mining Companies and Stakeholders | Mining Jobs and Roles | Digital Mining and Mine Automation | Sustainable and Responsible Mining
Production Process:
Mineral Exploration and Resource Definition | Mine Planning and Design | Underground Mine Development | Drilling and Blasting | Underground Mining Methods | Loading, Hauling and Transportation | Material Handling and Conveying | Crushing, Grinding and Mineral Processing | Waste Rock and Tailings Management | Mine Closure and Rehabilitation
Safety:
Mine Safety Management | Workforce Accountability | Underground Access and Qualification Control | Emergency Preparedness and Response | Mine Evacuation and Mustering | Mine Rescue Operations | Blast Clearance and Re-Entry | Vehicle Collision Avoidance | Ventilation and Gas Monitoring | Ground Control and Rock-Fall Prevention
Geographical Areas and Regions:
Mining in Australia | Mining in Canada | Mining in Sweden and the Nordic Region | Mining in Chile | Mining in Peru and the Andes | Mining in Southern Africa | Mining in the United States | Mining in Central and Western Europe | Mining in West Africa | Mining in Arctic and High-Altitude Regions
Mining Equipment and Technology:
Drilling Rigs and Mining Jumbos | Load–Haul–Dump Machines | Underground and Surface Haul Trucks | Continuous Miners and Roadheaders | Crushers, Conveyors and Hoisting Systems | Mine Ventilation and Dewatering Equipment | Personal Protective and Self-Rescue Equipment | Underground Communication Networks | Personnel Positioning and Proximity Detection | Autonomous and Remote-Controlled Mining Equipment | Underground Network